Automatic line for filling mineral fertilizers, packaging and palletizing bulk materials into big bags (300~2000 kg/bag), into bags (5-50 kg/bag)

The FFS automatic packing machine with double swing arm is suitable for packing fertilizers into bags up to 50 kg. The machine can carry out automatic bag feeding, bag opening, bag packing, bag packing, bag transfer, bag neck finishing, bag neck sealing and other operations.The system consists of an automatic packaging unit with double swing arm and a complete set of automatic palletizing equipment supporting it.

Technical parameters:

Packing capacity: up to 1600 bags/hour

Packaging weight: 5-50 kg/bag

Supplied complete set of mineral fertilizer packaging line:
Intermediate hopper
Screw conveyor
Weigh dispenser
Support platform
FFS-machine
Pneumatic system
Dispensing conveyor vert. bag
Product collection tray
Unrolling conveyor
Check scales
Bag rejection device
Incline conveyor
Rotary conveyor
Inclined conveyor
Rotary conveyor
Conveyor control cabinet
Aspiration unit
Aspiration hose
Drop jet printer
Pallet shop
Bag sizing unit
Cardboard stacker
Palletizer
Safety barrier
Mobile conveyor
Storage conveyor
Inductive. forklift loop
Stretch hood machine
Safety barrier
Control cabinet for FFS machine
Control cabinet for Palletizer
Control cabinet for Stretch-hood machine
Compressor

Weighing module for an automatic line for packing mineral fertilizers into bags/big bags 5-50 kg.

Weighing module of the automatic filling line for mineral fertilizers FFS machine. Automatic line for packaging mineral fertilizers, packaging and palletizing bulk materials in big bags, bags, 5-50 kg.

Product Function:
The scale is used to measure a certain dose of material and discharge the material into the packaging machine.

Characteristics:
Simplified product layout, low maintenance cost;
There are various feeding methods according to different material characteristics;
Suitable for various forms of material, such as granules, powder, etc.;
High weighing accuracy

Technical parameters:
Performance: Max.2200 times/h
Weighing range: 5~50kg

Bag forming-filling-sealing machine

FOLDING-FILLING-SEALING MACHINE / Automatic line for filling mineral fertilizers, packing and palletizing bulk materials into big bags, bags, 5-50 kg.

Product Function:
FFS packaging machine can cut the film tube into one bag, and also perform all the functions of bag filling, bag sealing and bag transport.
It can adjust the length of the bag according to different materials, and reduce the cost of packaging material.

Product Features:
Compact structure, high integration, space saving:
Large film tube feeding, high packing speed;
Precise sealing temperature control, high sealing quality;
Suitable for packaging various types of materials.

Technical parameters:
Performance: Max. 2200 bag/h

Weighing range: 5 ~ 50kg

Big bag loading machine

Machine for loading into a big bag. 
Automatic line for packaging mineral fertilizers, packaging and palletizing bulk materials in big bags, bags, 5-50 kg.

This type of machine is used to fill the material into a big bag bag, the operator
places the empty bag on the discharge pipe, the bag sewing machine can carry out
full function of weighing, filling, transporting, etc.

Product characteristics:
Manual feeding of bags, automatic weighing, filling, releasing bags and transporting bags;
Suitable for powder, granules and other types of materials;
Two types of weighing: net weighing and gross weighing;
Simple structure, reliable operation, easy maintenance;

Technical parameters:
Performance: Max. 50 bags/h
Bag weight: 300~2000 kg/bag

Metal detector

Metal detector
Automatic line for filling mineral fertilizers, packing and palletizing bulk materials into big bags, bags, 5-50 kg.

Product Function:
Used to test the presence of metal in a material. Sound and light alarm when metal is detected in the material.

Product characteristics:
Designed to detect powder, granules, etc.;
Detection sensitivity is set according to different materials;

Technical parameters:
Sensitivity: <.р2~<.р3.5 mm
Non-ferrous metals <.р2.5~<.р5 mm
Stainless steel <.рЗ~<.рб mm

Checkweigher. Checking the weight of the bag.

Chekweer. Checking the weight of the bag.
Automatic line for packaging mineral fertilizers, packaging and palletizing bulk materials in big bags, in bags, 5-50 kg.

Product function:
Used to check whether the weight of the filled bag is within the permissible error. If the weight of the bag is less/more, a sound and light signal is heard.

Product characteristics:

Suitable for various bag materials;
Multiple weighting range is optional;


Technical parameters:
Test range: 5 ~ 100 kg
Sensitivity: 10 g

Bag rejection unit. Ejector.

Bag rejection unit. Ejector.
Automatic line for filling mineral fertilizers, packaging and palletizing bulk materials into big bags (300~2000 kg/bag), into bags (5-50 kg/bag)

Product function:

Used to push out a bad bag. Possibility of pushing in different directions.
Usually installed after the metal detector and checkweigher. Pushes the bag out, accompanied by a signal indicating a bad bag.

Product characteristics:
Suitable for various bag materials;
Several push methods.

Technical parameters:

Performance: Max. 2200 bags/h

Palletizer. Laying bags on pallets.

Palletizer. Laying bags on pallets.
Automatic line for filling mineral fertilizers, packaging and palletizing bulk materials into big bags (300~2000 kg/bag), into bags (5-50 kg/bag)

Purpose:
The palletizer lifts the bag to a certain level, then the bag is rotated, stacked, and a layer is formed in accordance with a given logical program. Then all the bag sare placed on a pallet and the full stack is automatically unloaded.

Characteristics:
Suitable for various types of bags and pallets; 
Easy to use, high performance;

Technical parameters:
Performance: Max. 2400 bags/h
Stack layer: Max. 12 layers/stack (height approx. 2160 mm)

Robot stacker. Manipulator.

Robot stacker. Manipulator.
Automatic line for filling mineral fertilizers, packaging and palletizing bulk materials into big bags (300~2000 kg/bag), into bags (5-50 kg/bag)

Description:
The clamp robot picks up a bag from the conveyor. The bag is placed on the pallet in accordance with a pre-installed logic program. The full stack is automatically transferred further along the line.

Product characteristics:
Simple design, compact, flexible equipment configuration;
Low failure rate, reliable operation, easy maintenance;
Suitable for various types of bags and pallets;

Technical parameters:
Power:Max. 1200 bags/h
Stack layer: Max. 12 layers/stack (height about 2160 mm)
Stack size: Max. 1600 (L) x 1600 (W) mm

Stretchhuder. Packing with film.

Stretchhuder. Film packaging.
Automatic line for packaging mineral fertilizers, packaging and palletizing bulk materials in big bags (300~2000 kg/bag), in bags (5-50 kg/bag)

Description:
Used for the manufacture of one package of rolled stretch film. Stretches the roll tape and places it on a stack.
This packaging provides good protection from moisture and dust during storage and transportation. Full functionality of film cutting, film roll stretching,opening a film roll, pulling the roll onto a formed pallet with bags, transporting the stack, etc.

Product characteristics:
Wide range of stack sizes; 
The stretch is automatic, the position of the stretch is adjustable

Automatic stack shape detection, automatic length adjustment; 

Reliable operation, high efficiency. 

Technical parameters:
Stack size: L (1000~1400) x W (900~1200) mm

Stack height: 1000~2310 mm (pallet included)